diff --git a/android/engine/src/main/java/org/smartregister/fhircore/engine/data/remote/shared/TokenAuthenticator.kt b/android/engine/src/main/java/org/smartregister/fhircore/engine/data/remote/shared/TokenAuthenticator.kt
index c4abca4b5e1..d5a25304d46 100644
--- a/android/engine/src/main/java/org/smartregister/fhircore/engine/data/remote/shared/TokenAuthenticator.kt
+++ b/android/engine/src/main/java/org/smartregister/fhircore/engine/data/remote/shared/TokenAuthenticator.kt
@@ -67,6 +67,9 @@ constructor(
   private val authConfiguration by lazy { configService.provideAuthConfiguration() }
   private var isLoginPageRendered = false
 
+  /** When true, suppresses automatic LoginActivity launch (e.g., during questionnaire filling) */
+  var suppressLoginRedirect = false
+
   fun getAccessToken(): String {
     val account = findAccount() ?: return ""
     val accessToken = accountManager.peekAuthToken(account, AUTH_TOKEN_TYPE) ?: ""
@@ -118,12 +121,16 @@ constructor(
         bundle.containsKey(AccountManager.KEY_INTENT) -> {
           val launchIntent = bundle.get(AccountManager.KEY_INTENT) as? Intent
 
-          // Deletes session PIN to allow reset
-          secureSharedPreference.deleteSessionPin()
+          if (suppressLoginRedirect) {
+            Timber.w("Login redirect suppressed — questionnaire in progress")
+          } else {
+            // Deletes session PIN to allow reset
+            secureSharedPreference.deleteSessionPin()
 
-          if (launchIntent != null && !isLoginPageRendered) {
-            context.startActivity(launchIntent.putExtra(CANCEL_BACKGROUND_SYNC, true))
-            isLoginPageRendered = true
+            if (launchIntent != null && !isLoginPageRendered) {
+              context.startActivity(launchIntent.putExtra(CANCEL_BACKGROUND_SYNC, true))
+              isLoginPageRendered = true
+            }
           }
         }
       }
diff --git a/android/engine/src/main/res/values/strings.xml b/android/engine/src/main/res/values/strings.xml
index ec06e3d0b9f..3a3464dfb2f 100644
--- a/android/engine/src/main/res/values/strings.xml
+++ b/android/engine/src/main/res/values/strings.xml
@@ -121,6 +121,7 @@
     <string name="percentage" translatable="false">%</string>
     <string name="logging_out">Logging out. Please wait…</string>
     <string name="session_expired">Session has been expired and must login again</string>
+    <string name="session_expired_form_saved">Your form has been saved successfully. Your session has expired, please log in again to continue.</string>
     <string name="sex">Sex</string>
     <string name="age">Age</string>
     <string name="dob">DOB</string>
diff --git a/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/main/AppMainActivity.kt b/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/main/AppMainActivity.kt
index 6d29524f456..e746d1f189e 100644
--- a/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/main/AppMainActivity.kt
+++ b/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/main/AppMainActivity.kt
@@ -40,6 +40,7 @@ import io.sentry.android.navigation.SentryNavigationListener
 import java.time.Instant
 import javax.inject.Inject
 import kotlinx.coroutines.async
+import kotlinx.coroutines.delay
 import kotlinx.coroutines.launch
 import kotlinx.coroutines.runBlocking
 import kotlinx.coroutines.withContext
@@ -47,6 +48,7 @@ import org.hl7.fhir.r4.model.IdType
 import org.hl7.fhir.r4.model.QuestionnaireResponse
 import org.smartregister.fhircore.engine.configuration.QuestionnaireConfig
 import org.smartregister.fhircore.engine.configuration.app.LocationLogOptions
+import org.smartregister.fhircore.engine.data.remote.shared.TokenAuthenticator
 import org.smartregister.fhircore.engine.datastore.ProtoDataStore
 import org.smartregister.fhircore.engine.domain.model.LauncherType
 import org.smartregister.fhircore.engine.rulesengine.services.LocationCoordinate
@@ -58,6 +60,7 @@ import org.smartregister.fhircore.engine.ui.base.AlertDialogue
 import org.smartregister.fhircore.engine.ui.base.AlertIntent
 import org.smartregister.fhircore.engine.ui.base.BaseMultiLanguageActivity
 import org.smartregister.fhircore.engine.util.DispatcherProvider
+import org.smartregister.fhircore.engine.util.extension.launchActivityWithNoBackStackHistory
 import org.smartregister.fhircore.engine.util.extension.parcelable
 import org.smartregister.fhircore.engine.util.extension.serializable
 import org.smartregister.fhircore.engine.util.extension.showToast
@@ -66,6 +69,7 @@ import org.smartregister.fhircore.engine.util.location.PermissionUtils
 import org.smartregister.fhircore.quest.R
 import org.smartregister.fhircore.quest.event.AppEvent
 import org.smartregister.fhircore.quest.event.EventBus
+import org.smartregister.fhircore.quest.ui.login.LoginActivity
 import org.smartregister.fhircore.quest.ui.questionnaire.QuestionnaireActivity
 import org.smartregister.fhircore.quest.ui.shared.ActivityOnResultType
 import org.smartregister.fhircore.quest.ui.shared.ON_RESULT_TYPE
@@ -84,6 +88,8 @@ open class AppMainActivity : BaseMultiLanguageActivity(), QuestionnaireHandler,
 
   @Inject lateinit var dispatcherProvider: DispatcherProvider
 
+  @Inject lateinit var tokenAuthenticator: TokenAuthenticator
+
   val appMainViewModel by viewModels<AppMainViewModel>()
   private val sentryNavListener =
     SentryNavigationListener(enableNavigationBreadcrumbs = true, enableNavigationTracing = true)
@@ -110,12 +116,20 @@ open class AppMainActivity : BaseMultiLanguageActivity(), QuestionnaireHandler,
     registerForActivityResult(ActivityResultContracts.StartActivityForResult()) {
       activityResult: ActivityResult ->
       val onResultType = activityResult.data?.extras?.getString(ON_RESULT_TYPE)
-      if (
-        activityResult.resultCode == Activity.RESULT_OK &&
-          !onResultType.isNullOrBlank() &&
-          ActivityOnResultType.valueOf(onResultType) == ActivityOnResultType.QUESTIONNAIRE
-      ) {
-        lifecycleScope.launch { onSubmitQuestionnaire(activityResult) }
+      lifecycleScope.launch {
+        if (
+          activityResult.resultCode == Activity.RESULT_OK &&
+            !onResultType.isNullOrBlank() &&
+            ActivityOnResultType.valueOf(onResultType) == ActivityOnResultType.QUESTIONNAIRE
+        ) {
+          onSubmitQuestionnaire(activityResult)
+        }
+
+        // Check if session expired while questionnaire was open
+        if (!tokenAuthenticator.isCurrentRefreshTokenActive()) {
+          delay(3000) // Let user see data was saved
+          showSessionExpiredDialog()
+        }
       }
     }
 
@@ -312,6 +326,24 @@ open class AppMainActivity : BaseMultiLanguageActivity(), QuestionnaireHandler,
     }
   }
 
+  private fun showSessionExpiredDialog() {
+    AlertDialogue.showAlert(
+      context = this,
+      alertIntent = AlertIntent.CONFIRM,
+      message = getString(org.smartregister.fhircore.engine.R.string.session_expired_form_saved),
+      title = getString(org.smartregister.fhircore.engine.R.string.session_expired),
+      confirmButton =
+        AlertDialogButton(
+          listener = { dialog ->
+            dialog.dismiss()
+            launchActivityWithNoBackStackHistory<LoginActivity>()
+          },
+          text = org.smartregister.fhircore.engine.R.string.questionnaire_alert_ack_button_title,
+        ),
+      cancellable = false,
+    )
+  }
+
   private fun overrideOnBackPressListener() {
     onBackPressedDispatcher.addCallback(
       object : OnBackPressedCallback(true) {
diff --git a/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/questionnaire/QuestionnaireActivity.kt b/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/questionnaire/QuestionnaireActivity.kt
index 78dcaa3d4bf..ec3060ed1ef 100644
--- a/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/questionnaire/QuestionnaireActivity.kt
+++ b/android/quest/src/main/java/org/smartregister/fhircore/quest/ui/questionnaire/QuestionnaireActivity.kt
@@ -52,6 +52,7 @@ import org.hl7.fhir.r4.model.QuestionnaireResponse
 import org.hl7.fhir.r4.model.Resource
 import org.smartregister.fhircore.engine.configuration.QuestionnaireConfig
 import org.smartregister.fhircore.engine.configuration.app.LocationLogOptions
+import org.smartregister.fhircore.engine.data.remote.shared.TokenAuthenticator
 import org.smartregister.fhircore.engine.domain.model.ActionParameter
 import org.smartregister.fhircore.engine.domain.model.isReadOnly
 import org.smartregister.fhircore.engine.domain.model.isSummary
@@ -79,6 +80,8 @@ class QuestionnaireActivity : BaseMultiLanguageActivity() {
   @Inject lateinit var dispatcherProvider: DispatcherProvider
 
   @Inject lateinit var fhirParser: IParser
+
+  @Inject lateinit var tokenAuthenticator: TokenAuthenticator
   val viewModel by viewModels<QuestionnaireViewModel>()
   private lateinit var questionnaireConfig: QuestionnaireConfig
   private lateinit var actionParameters: ArrayList<ActionParameter>
@@ -142,6 +145,8 @@ class QuestionnaireActivity : BaseMultiLanguageActivity() {
       return
     }
 
+    tokenAuthenticator.suppressLoginRedirect = true
+
     viewBinding.questionnaireToolbar.setNavigationIcon(R.drawable.ic_cancel)
     viewBinding.questionnaireToolbar.setNavigationOnClickListener { handleBackPress() }
     viewBinding.questionnaireTitle.text = questionnaireConfig.title
@@ -607,6 +612,11 @@ class QuestionnaireActivity : BaseMultiLanguageActivity() {
     (supportFragmentManager.findFragmentByTag(QUESTIONNAIRE_FRAGMENT_TAG) as QuestionnaireFragment?)
       ?.getQuestionnaireResponse()
 
+  override fun onDestroy() {
+    tokenAuthenticator.suppressLoginRedirect = false
+    super.onDestroy()
+  }
+
   companion object {
 
     const val QUESTIONNAIRE_FRAGMENT_TAG = "questionnaireFragment"